2004 jetta tdi auto to manual swap

Golf mk4 auto to manual grassroots motorsports forum. Ive heard people using r32 golf quattro but it seems they are harder to find now. Trust our nationwide network of local vw dealerships to help you do your part in keeping your vw at its best. Starting a automatic to manual conversion vw mkiva4 tdis ve and pd. Passat 5 speed manual trans conversion very few passats came with a manual transmission here in usa, and no passat tdis came with manual transmission. You technically have to use the vw vagcom scanner to properly check the trans fluid level as vw says it has to be checked at a specific temperature.

Weve converted bunches of the jetta, golfs and beetles to manual trans so we were well. Ill let moose chime in and if he doesnt ill let him know the interest on sunday. Volkswagen 2004 jetta introduction manual pdf download. View and download volkswagen 2004 jetta introduction manual online. Volkswagen jetta questions tdi jetta motor swap cargurus. Swap over the shift linkage for the manual and reinstall exhaust. For customers converting from auto to manual we can supply all the extra parts you require, including the clutch pedal assembly. The standard 5 to 6 speed setup comes with all the items you see in the picture. It is everything you need to upgrade from a 5 speed manual to the 6 speed in the a4mk4 golf and jetta with the alh or bew engine code.

May 23, 2015 this is an overview and timelapse video of one of my recent projects. This instructable is for owners of any mk4 vw golf jetta beetle. Steering column module code for manual engine may not be possible, may need manual transmission ecm recode from 3 to 1 for auto. I have a bad 5sp trans in my 2006 jetta and am considering a swap to a 6 speed mt.

The fan belt routing diagram for 2004 volkswagen bora 1. I changed my own oil at 5000 miles using mobil one 5w40 truck and suv. Complete manual transmissions for volkswagen jetta for sale ebay. We have 38 2004 volkswagen jetta vehicles for sale that are reported accident free, 9 1owner cars, and 69 personal use cars. This instructable is for owners of any mk4 vw golfjettabeetle. Complete manual transmissions for volkswagen jetta ebay. I personally have never done an auto to manual swap and i dont have a problem. I want to use a alh tdi from 20002004 jetta, passat, beatle. With chiltons online doityourself volkswagen jetta repair manuals, you can view any years manual 247365 our 2004 volkswagen jetta repair manuals include all the information you need to repair or service your 2004 jetta, including diagnostic trouble codes, descriptions, probable causes, step.

Replace the ps line of the automatic for the manual along with the transmission mount 3 bolt mount on the automatic, 2 bolts on the manual with different spacing. I need to replace if i want to swap from 5 speed automatictiptronic to manual on a vw jetta mk4 1. Install the clutch kit and reinstall manual transmission along with the matching bolts. Jetta, passat, golf, cabrio, new beetle manual and automatics. Will an engine and trans from a 2004 tdi jetta fit in a. While i do not have any experience with the two that you have mentioned, ok i had a 70 vw beetle app 250,000 miles all but 10,000 put on by me, 78 rabbit 95,000 miles, 03 jetta tdi 110,000 miles the latest 2009 incarnation jetta tdi is a way better vehicle than the. I was told to use this by an owner of a older 99 jetta tdi. This is the drwerf transmission for the tdi engine. I have a 2001 tdi golf with manual transmission and a bad engine. Please take into account that the volkswagen 0 to 60 times and quarter mile data listed on this car performance. I have some friends that know vw cars so they could help me. Car is in excellent condition inside and outgl trim, leather and heated seatsengine is very solid and completely stocklots of stuff has been recently replacedaftermarket wheels, coil overs, and roof rack. Trans auto to manual 19992005 golf, jetta, new beetle mk4 tdi transmission conversion kit. Passat 5 speed manual trans conversion kansas city tdi.

Heres a pic of the auto shifter and shifter cable from under the car. The fan belt routing diagram for 2004 volkswagen bora 2. I have recently bought a 2001 vw jetta wagon gas to swap the 5 speed manual into my tdi. I want to know if i could fit a 5 or possibly a 6 cylinder tdi in it. If cannot be recoded then have a tuner retune ecm for manual. Darkside developments tdi 02m 5 speed to 6 speed conversion kit. The 2004 volkswagen jetta has 7 nhtsa complaints for the power train. Im selling my 2006 vw jetta tdi 5 speed manual asis. Have a to jetta, no start, was sitting 2 years turn the key on can hear the fuel pump, all dash lights are working, checked fire pull off the line one top. Used 6 speed transmission for 9906 golf tdi, 9907 jetta tdi, 9810 beetle tdi. Starting a automatic to manual conversion tdiclub forums. This one failed early with just about 100,000 miles.

I want to use a alh tdi from 2000 2004 jetta, passat, beatle. The automatic transmission was beginning to slip, and this was the. I have an 2004 jetta tdi gl with 180k miles and an automatic transmission. As we go to press in early 2004, vw has the diesel passengercar market sewn up in. Weve converted bunches of the jetta, golfs and beetles to manual trans so we were well equipped to do our first passat conversion. Shop vw engine parts for your 2004 volkswagen jetta online with volkswagen of america. Obviously the auto transmission has to be removed along with the drive plate, the downpipe needs to come off and the heatshield removed to gain access to the shift linkage. Shop millions of cars from over 21,000 dealers and find the perfect car. This is an overview and timelapse video of one of my recent projects. Its for the budget conscious, or for the green, or for those who want a little more power.

Or, buy a manual ecm for your year and emissions type. Heres a conversion i did that i documented with pics. Its very nice of volkswagen to make the clutch pedal assembly modular so that its easy to changeover to a manual. Dont waste time calling around to your local bookstores or waiting for a repair manual to. This car is in good shape for the year and amount of kms.

Vw volkswagen jetta tiptronic automatic to 5 speed youtube. Vw mk4 tdi golf, jetta, nb up to 2005 5 speed conversion kit. Quality german auto parts vw mk 4 transmissions golf. Reason for part out is was an automatic that turned into a manual swap but recently had the opportunity to combine it with another car so no need to finish. Either way, i can help you solve the problem with your beloved car. Every used car for sale comes with a free carfax report. The flywheel, clutch, pressure plate and cv joints are different than the 5speed transmissions, so this is. Send me an offer and ill respond with no hurt feelings. Mar 29, 2016 swapping an alh tdi transmission into a jetta 1. It with the automatic that was so damaged, it wouldnt move the car.

I swapped a manual transmission into my 2002 jetta tdi. Im obviously trying to do it for as cheap as i can help and i had some questions that i couldnt find online. Aside from the flywheel, and perhaps the starter motor, are there any other parts on the automatic tdi engine that are. The 01m in my 2001 beetle tdi is showing signs of age at 150k miles. Will an engine and trans from a 2004 tdi jetta fit in a 2000 tdi new beetle. Where can i find a diagram of my 2004 jetta tdi fixya. The engine codetrans code for the jetta is bew euh, i could not find any codes on the bug. Mk4 jetta auto manual transmission swap automatic transmission removed from a volkswagen jetta 2002 tdi, alh engine, vw mk4 jetta golf beetle manual 5 speed transmission ebj 1. The original forum topic is here this is a document showing how to swap an 01m to a 02j transmission in a 1999. Our 2004 volkswagen jetta repair manuals include all the information you need to repair or service your 2004 jetta, including diagnostic trouble codes, descriptions, probable causes, stepbystep routines, specifications, and a troubleshooting guide. I have a replacement alh engine which was extracted from a 2003 jetta with an automatic transmission.

I love doing these conversions, but your 01m can be fixed. The reason im selling is because i upgraded to a newer jetta. Passat 5 speed manual trans conversion very few passats came with a manual transmission here in usa, and no passat tdi s came with manual transmission. The original forum topic is here this is a document showing how to swap an 01m to a 02j transmission in a. Complete manual transmissions for volkswagen jetta for. My car is in great shape and i dont want to sell it. I was driving my 2004 vw jetta diesel tdi 5speed home from work. I have recently read that newer pump deus engine in my tdi requires a. Please transfer your shifter from yours if yours is the 20002004 vw. Over the winter izzy got a built jetta, when he got it second gear was blown so we replaced the whole transmission with a tdi trans.

Ecu wiring is different between automatic and manual, gasoline and diesel. This one is specifically from a 2001 beetle tdi ith occasional shots from a 2003 jetta tdi. I know that i need a different 5th gear so it lowers the rpms and so. It has new brakes all the way aroumd about 0km ago.

With the automatic, we averaged roughly 33 mpg, and the best that we could get was 41 mpg. Quality german auto parts vw auto to standard conversion kits. Tdi manual transmission swap parts kit 9905 vw jetta golf. I think with the complexity of the r, the cost of donor parts, and the cost of labor both the value of your time and paid mechanics it just wouldnt be worth it with.